Broaching Services

Toolamation CNC broaching department department is specifically designed to service the cold heading and screw machine industries.

Our computer controlled process can efficiently and accurately cut flats, slots, and other features into your parts. Companies that have been adding these feature by traditional broach and machining methods have been able to significantly cost reduce their components by utilizing our expertise in the broaching industry.

 Our proprietary machines are the fastest in the industry and can operate in semi-automated to fully automated cycles. Processing 1.5 million parts monthly.

Our in house tool design and tool manufacturing offer shorter lead times and quick response to production requirements

Value added services we can add to our broaching process include vibratory finishing, Mectron inspection, and table sorting.

 

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Broaching Quality

Toolamation takes great pride in providing quality products to our customers. We continuously improve our processes so our customers receive the greatest value with each shipment.  We provide our customers with parts that are delivered on time and that exhibit excellent quality and value.

Our broaching and associated machining services are ISO 9001:2015, ANSI/ISO/ASQ Q9001-2015 certified.

ISO 9001:2008 certified

We are experienced in satisfying automotive industry quality standards, including the application of:

  • Control Plans Statistical Process Control (SPC)
  • Production Part Approval Process (PPAP)
  • Potential Failure Mode and Effects Analysis (FMEA)

Examples

Flats

Broaching can produce multiple flats in a single pass for very high efficiency. With automated indexing we can broach additional flats or contours at other angles on the same machine with no re-feeding.

Slots

Broaching is especially competitive for producing deep or wide slots typically cut across or parallel to the center line.

 

Radius Grooves

Broaching is especially competitive for producing various radius grooves typically cut across or parallel to the center line.

 

"D" Shaped Bolts

Our unique tool geometry can create a huge value in the development of “D” shaped bolts by cutting across a thread rolled part. Our nearly bur free finish typically does not require thread re-rolling after broaching.

Before and After

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